The 'Green' line of tooling is designed specifically for cutting wrought aluminum alloys.
The 'Banger' line is designed for aggressive roughing and machine tools capable of spindle speeds greater than 20K rpm. It incorporates our proprietary flute surface treatment producing a high lubricity finish specially optimized to handle a wide variety of cutting conditions and our special blend of fully variable geometry (including helix, pitch, spacing, location and size) as well as aggressive chip breakers designed to reduce chip size. This line of cutting tools is not designed to produce finish surfaces, but rather to achieve maximum material removal rates while still leaving a relatively smooth surface.
'R' form tools are the classic end-mill shape, straight sides (flanks) with corners ranging from sharp (flat tip) to completely round (ball tip). This form is the most common of all, and good for almost everything.
|Material||Wrought Aluminum||Application||Rough 3D Milling >20k RPM (Banger)|
|Form||End Mill - Flat|
|Cutting Diameter||0.0787"||2.000 mm|
|Corner Radius||0.0000"||0.000 mm|
|Taper per Side||0.0°|
|Length of Cut||0.2362"||6.000 mm|
|Minimum Extension||1.0"||25.4 mm|
|Maximum Extension||1.6"||40.3 mm|
|Shank Diameter h6||0.2500"||6.350 mm|
|Overall Length||2.0"||51 mm|
|Cutting Parameters - Flank Roughing @42K|
|Tool Extension (Stickout)||1.0000"||25.400 mm|
|Step Over (Radial, Ae)||0.0197"||0.500 mm|
|Step Down (Axial, Ap)||0.2165"||5.500 mm|
|Spindle Speed (S)||42000 RPM|
|Feed Rate (F)||157 in/min||4000 mm/min|
|Cutting Speed (Vc)||866 ft/min||264 m/min|
|Mat. Removal Rate (MRR):||0.67 in³/min||11.0 cm³/min|